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Butt Fusion welding

Butt fusion is a thermo-fusion process. Butt fusion involves the simultaneous heating of the ends of two pipe/fitting components which are to be joined, until a molten state is attained on each contact surface.

The two surfaces are then brought together under controlled pressure for a specific cooling time and a homogeneous fusion joint is formed. The resultant joint is fully resistant to end loads and has comparable performance under pressure to the pipe itself.

An electrical heater plate is used to raise the temperature of the pipe ends to the required fusion temperature. 

The following parameters are controlled:

  • heater plate temperature
  • ovality and alignment
  • interface pressure
  • bead width
  • heat soak time
  • changeover time